Special processes and multi-component processes can be easily expanded.
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Servo Hydraulic Injection Molding Machine
The draft angle—the slight taper added to the walls of a plastic part—is one of the most critical, yet often overlooked, elements of injection molding design. It dictates how easily a finished component can be ejected from the mold. Getting the draft angle wrong can lead to serious issues, including part damage, slow cycles, and high tooling wear. By mastering the application of draft angles, manufacturers can dramatically improve their production line's throughput, reduce scrap rates, and extend the lifespan of costly molds.
Prevents sticking: As the plastic cools, it shrinks and grips the mold's core. A draft angle creates a slight taper that allows the part to be released easily.
Reduces damage: Without a draft, parts can be scratched, warped, or even broken during ejection.
Minimizes mold wear: A proper draft reduces friction between the part and the mold, which helps prolong the life of the tooling.
Prevents vacuuming: Draft angles allow air to enter the gap between the part and the mold as it opens, preventing a vacuum effect from holding the part in place.
Ensures quality: Adequate draft ensures the final part meets quality standards and has the intended dimensions and aesthetics.
There is no single "magic number" for draft; the ideal angle depends on several interdependent factors:
Part depth: Deeper or taller parts need more draft. A general guideline is to add about one additional degree of draft for every inch of depth beyond the first two.
Surface texture: Rough textures require a greater draft angle to prevent the part from catching on the mold. For every thousandth of an inch of surface depth (0.001”), add 1.5 degrees of draft to the standard angle.
Material: Different plastics have different shrinkage rates, which affects the required draft. Some materials, like PVC, might require more draft on the inside surfaces than on the outside, while others may have specific recommendations.
Mold material: Aluminum molds, which are often used for lower-volume production, may require more draft than steel molds because of how they are machined.
Part design: The specific geometry of the part, including the height of the walls, will influence the required draft angle.
A common starting point for non-textured walls is 0.5°to 1° per side (meaning a total draft of 1° to 2° across the part's width). However, always aim for the largest possible draft angle that your component's functional requirements will allow. For textured parts, 3° to 5° is often required. Crucially, all ribs, bosses, and internal features must also incorporate draft to ensure they do not stick to the mold core.
